Adventurer Fuel Tank Cover

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  1. Adventurer Fuel Tank Cover 2016 Ford Edge
TankAdventurer Fuel Tank Cover

BMW R1200GS to R1200GS/Adventure Gas Tank Conversion Home. Submitted: May 26, 2006, by Dale Brown. There are six connections to the fuel tank rings (white covers covered by metal ring on either side, one vertical the other horizontal). Reign of the undead. Have the paper towel or clean cloth on hand to catch the excess gasoline.

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Adventurer Fuel Tank Cover 2016 Ford Edge

  • 5
    Contents
  • 7
    Asbestos
  • 7
    Safety Instructions
  • 7
    Tampering With Noise Control System Prohibited
  • 7
    References
  • 8
    Edges
  • 8
    Tightening Procedure
  • 9
    General Information
  • 10
    Ignition System Safety Precautions
  • 10
    Dangerous Substances
  • 10
    Engine Oils
  • 11
    Environmental Protection Precautions
  • 11
    Brakes
  • 12
    Jacking and Lifting
  • 12
    Precautions against Damage
  • 12
    Engine Coolant Precautions
  • 12
    Cleaning Components
  • 13
    Lubrication
  • 13
    Joints and Joint Faces
  • 13
    Gaskets, O-rings
  • 13
    Liquid Gasket, Non-permanent Locking Agent
  • 14
    Fitting a Split Pin
  • 14
    Circlips, Retaining Rings
  • 14
    Self Locking Nuts
  • 14
    Oil and Grease Seals
  • 15
    Fuel Handling Precautions
  • 15
    Petrol - Gasoline
  • 15
    Fuel Tank Removal
  • 15
    Chassis Repairs
  • 16
    Electrical Precautions
  • 16
    Battery Disconnecting
  • 16
    Grease for Electrical Connectors
  • 17
    Disciplines
  • 17
    Electrical Wires
  • 17
    Replacement Parts
  • 17
    Service Data
  • 18
    Service Tools and Garage Equipment
  • 18
    Special Service Tools
  • 21
    Full Specification Trophy 1200
  • 21
    Full Specification Trophy 900
  • 25
    Full Specification DAYTONA 1000
  • 25
    Full Specification DAYTONA 750
  • 29
    Full Specification DAYTONA 1200
  • 29
    Full Specification DAYTONA 900
  • 33
    Full Specification DAYTONA SUPER 3
  • 33
    Full Specification SPEED TRIPLE 900
  • 37
    Full Specification TRIDENT/SPRINT 900
  • 37
    Full Specification TRIDENT 750
  • 41
    Full Specification THUNDERBIRD SPORT 900
  • 41
    Full Specification THUNDERBIRD/ADVENTURER 900
  • 45
    Full Specification TIGER 900
  • 49
    Torque Wrench Settings
  • 58
    Routine Maintenance
  • 60
    Bodywork and Fuel Tank
  • 60
    Service Check Sheets
  • 61
    Periodic Maintenance Chart
  • 63
    Battery Removal/Refit
  • 64
    Battery Electrolyte Level Check
  • 64
    Battery Installation - All Models Except Thunderbird, Thunderbird Sport & Adventurer
  • 64
    Battery Installation, Thunderbird, Thunderbird Sport & Adventurer
  • 65
    Spark Plugs Removal
  • 65
    Spark Plugs Maintenance
  • 65
    Spark Plugs Installation
  • 66
    Camshaft Cover Removal
  • 67
    Camshaft Cover Installation
  • 68
    Valve Clearance Measurement
  • 68
    Valve Clearance Adjustment
  • 68
    Cam Lobe Point Away From Valves
  • 68
    Correct Clearance Specification
  • 69
    Tool in Position On Inlet Camshaft
  • 69
    Removing/Replacing the Shim
  • 70
    Exhaust Valve Clearance Adjustment Chart
  • 71
    Inlet Valve Clearance Adjustment Chart
  • 72
    Engine Oil Specification
  • 72
    Engine Oil Inspection (Not Thunderbird, Thunderbird Sport or Adventurer)
  • 73
    Engine Oil Level Inspection, Thunderbird, Thunderbird Sport & Adventurer
  • 74
    Engine Oil and Filter Removal
  • 74
    Engine Oil and Filter Installation
  • 75
    Cooling System
  • 75
    Coolant Level Inspection (Not Thunderbird, Thunderbird Sport or Adventurer)
  • 75
    Coolant Level Inspection - Thunderbird, Thunderbird Sport & Adventurer
  • 76
    Coolant Replacement
  • 76
    Drainage (All Models)
  • 76
    Filling (Not Thunderbird, Thunderbird Sport or Adventurer)
  • 77
    Radiator Hoses
  • 77
    Radiator and Cooling Fan
  • 77
    Nuts, Bolts, Fasteners - Check Security
  • 77
    Filling (Thunderbird, Thunderbird Sport & Adventurer)
  • 78
    Clutch Fluid Level Inspection
  • 78
    Clutch Fluid, Hose and Hydraulic Seals
  • 79
    Carburetor Synchronisation
  • 79
    Idle Speed Adjustment
  • 81
    Throttle Grip Inspection
  • 81
    Throttle Grip Adjustment
  • 81
    Choke Lever Inspection
  • 82
    Choke Lever Adjustment
  • 82
    Air Intake Assembly Removal (Not Thunderbird, Thunderbird Sport or Adventurer)
  • 83
    Air Intake Assembly Installation (Not Thunderbird, Thunderbird Sport or Adventurer)
  • 84
    Air Intake Assembly Removal (Thunderbird, Thunderbird Sport & Adventurer)
  • 84
    Air Intake Assembly Installation (Thunderbird, Thunderbird Sport & Adventurer)
  • 85
    Airbox Drain Pipe
  • 85
    Fuel System
  • 86
    Tyre Wear/Wheel Inspection
  • 86
    Minimum Recommended Tread Depth
  • 87
    Drive Chain Replacement
  • 87
    Drive Chain Slack Inspection
  • 87
    Drive Chain Slider (Tiger)
  • 88
    Chain Slack Adjustment (Eccentric Adjuster Method)
  • 88
    Chain Slack Adjustment (Adjustable Wheel Spindle Method)
  • 89
    Wheel Adjustment (Eccentric Adjuster Method)
  • 89
    Wheel Alignment (Adjustable Wheel Spindle Method)
  • 90
    Chain Lubrication
  • 90
    Chain Wear Inspection
  • 90
    Chain Lubrication Positions
  • 91
    Braking System Maintenance Safety Precautions
  • 92
    Disc Brake Fluid Level Inspection
  • 92
    Changing Brake Fluid, Brake Hoses and Hydraulic Seals
  • 93
    Brake Pads
  • 93
    Brake Wear Inspection
  • 93
    Brake Lights
  • 94
    Front Suspension
  • 94
    Steering Inspection
  • 94
    Steering Stem Bearing Lubrication
  • 94
    Front Fork Inspection
  • 95
    Wheel Bearings Inspection
  • 95
    Rear Suspension Inspection/Lubrication
  • 97
    Cylinder Head
  • 98
    Cylinder Head Exploded View
  • 100
    Cylinder Head Description
  • 100
    Cam Cover Removal
  • 101
    Cam Cover Installation
  • 102
    Cam Chain Tensioner Removal
  • 102
    Cam Chain Tensioner Installation
  • 102
    Camshaft Wheel Timing Marks
  • 104
    Camshafts Removal
  • 104
    Camshaft Identification
  • 104
    Camshaft Cap Numbering (4 Cylinder Illustrated)
  • 105
    Camshafts Installation
  • 106
    Camshaft Sprocket
  • 106
    Cam Chain Removal
  • 106
    Cam Chain Installation
  • 107
    Camshaft and Camshaft Cap Wear
  • 108
    Cylinder Head Remove/Refit
  • 110
    Cylinder Head Installation
  • 112
    Valves and Valve Stem Seals Removal From the Cylinder Head
  • 112
    Valves and Valve Stem Seals Installation
  • 113
    Valve to Valve Guide Clearance
  • 113
    Valve Guide
  • 113
    Valve Face Inspection
  • 113
    Valve Seat Diameter
  • 114
    Valve Seat Repair Operation
  • 114
    Checking Seat Width
  • 114
    Reducing Seat Width Using 30 Cutter
  • 114
    Reducing Seat Width Using a 60 Cutter
  • 116
    Clutch
  • 119
    Clutch Description
  • 119
    Bleeding the Clutch
  • 120
    Clutch Master Cylinder Removal
  • 120
    Clutch Master Cylinder Disassembly
  • 121
    Clutch Master Cylinder Inspection
  • 121
    Clutch Master Cylinder Assembly
  • 121
    Clutch Master Cylinder Installation
  • 122
    Clutch Slave Cylinder Removal
  • 122
    Clutch Slave Cylinder Disassembly
  • 122
    Clutch Slave Cylinder Inspection
  • 122
    Clutch Slave Cylinder Installation
  • 123
    Clutch Disassembly
  • 124
    Clutch Assembly
  • 126
    Friction Plate Inspection
  • 127
    Balancers
  • 128
    Balancers Exploded View
  • 129
    4 Cylinder Balancer Removal
  • 129
    4 Cylinder Balancer Inspection
  • 130
    4 Cylinder Balancer Installation
  • 131
    3 Cylinder Balancers Removal
  • 131
    3 Cylinder Balancers Inspection
  • 131
    3 Cylinder Balancers Installation
  • 132
    Crankshaft/Rods/Pistons
  • 133
    Crankshaft/Rods/Pistons Exploded View
  • 135
    Engine Removal/Refit
  • 136
    Disconnecting the Oil Cooler Pipes
  • 137
    Engine Installation
  • 139
    Crankcases Disassembly
  • 140
    3 Cylinder Upper Crankcase (WITHOUT Alternator Cover)
  • 140
    4 Cylinder Lower Crankcase (WITH Alternator Drive Cover)
  • 140
    4 Cylinder Lower Crankcase (WITHOUT Alternator Drive Cover)
  • 140
    3 Cylinder Lower Crankcase (Engines WITH Alternator Drive Cover)
  • 141
    Crankcases Assembly
  • 141
    3 Cylinder Lower Crankcase Screws
  • 142
    Selector Forks
  • 143
    Connecting Rods Removal
  • 143
    Connecting Rods Installation
  • 144
    Aligning the Connecting Rod
  • 145
    Crankshaft Removal
  • 145
    Crankshaft Installation
  • 146
    Connecting Rod Big End Bearing Selection/Crankpin Wear Check
  • 146
    Con Rod Big End Bearing/crankpin Clearance
  • 146
    Crankpin Diameter
  • 146
    Big End Bearing Selection Chart
  • 147
    Crankshaft Main Bearing/Journal Wear
  • 147
    Crankshaft Main Bearing/Journal Wear Clearance
  • 147
    Crankshaft Main Journal Diameter
  • 147
    Crankshaft End Float
  • 148
    Pistons Disassembly
  • 148
    Piston Wear Check
  • 148
    Removing the Gudgeon Pin Circlip
  • 149
    Piston Rings/Ring Grooves
  • 149
    Piston Ring/Groove Clearance
  • 149
    Piston Ring Gap
  • 149
    Piston Ring End Gap Tolerances
  • 150
    Piston Assembly
  • 150
    Piston Ring Identification
  • 151
    Cylinder Wear
  • 151
    Cylinder Liners Removal
  • 152
    Cylinder Liners Installation
  • 153
    Left Hand Crankshaft Cover Thunderbird, Thunderbird Sport, Adventurer and All 4 Cylinder Engines
  • 153
    Cover Removal/Refit
  • 153
    Seal/Cover Renewal
  • 154
    Transmission
  • 155
    Exploded View Geartrain
  • 156
    Exploded View Auxiliary Gears
  • 157
    Exploded View Selectors
  • 158
    Exploded View Gear Pedal and Mechanism
  • 159
    Auxiliary Gears
  • 159
    Transmission Description
  • 159
    Engine Cranking
  • 159
    Oil and Water Pump Drives
  • 160
    Alternator Spindle and Sprag Clutch Removal
  • 160
    Alternator Drive Rubber Shock Absorbers
  • 161
    Alternator Spindle and Sprag Clutch Installation
  • 161
    Fitting the Alternator Shaft
  • 162
    Starter Motor Idler Gear Removal
  • 163
    Starter Motor Idler Gear Installation
  • 164
    Selector Drum Removal
  • 165
    Selector Drum and Neutral Indicator 'Finger'
  • 166
    Selector Drum Inspection
  • 166
    Selector Drum Installation
  • 167
    Correct Gear Position at Maximum Extension
  • 167
    Detent Position 1St Gear
  • 167
    Detent Position Neutral
  • 168
    Input and Output Shaft Assemblies Removal
  • 168
    Input and Output Shaft Assemblies Installation
  • 169
    Input Shaft Disassembly
  • 170
    Input Shaft Assembly
  • 170
    Pressing On the Input Shaft Bearing
  • 171
    Output Shaft Disassembly
  • 172
    Output Shaft Assembly
  • 176
    3 Cylinder Oil Circuit
  • 177
    3 Cylinder Oil Circuit Description
  • 178
    4 Cylinder Oil Circuit
  • 179
    4 Cylinder Oil Circuit Description
  • 180
    Oil Cooler Removal
  • 180
    Oil Cooler Installation
  • 181
    Sump Removal
  • 181
    Sump Installation
  • 181
    Oil Pipe Removal
  • 182
    Oil Pipe Installation
  • 182
    Oil Pump and Gears Removal
  • 183
    Oil Pump Inspection
  • 183
    Oil Pump Installation
  • 184
    Oil Pressure Test
  • 184
    Low Oil Pressure Warning Light Switch Inspection
  • 185
    Fuel System/Exhaust
  • 186
    Fuel Tank - All Models Except Thunderbird, Thunderbird Sport, Adventurer & Tiger
  • 187
    Thunderbird, Thunderbird Sport & Adventurer Fuel Tank
  • 188
    Tiger Fuel Tank
  • 191
    Adventurer Exhaust System
  • 192
    Thunderbird Sport Exhaust System
  • 193
    Fuel System Description
  • 193
    Fuel Requirements
  • 193
    Oxygenated Gasoline
  • 194
    Exhaust System
  • 195
    Fuel Tank Installation
  • 195
    Positioning the Fuel Tank for Installation
  • 196
    Fuel Tank Removal: Tiger
  • 196
    Fuel Tank Installation: Tiger
  • 197
    Fuel Tank Removal: Thunderbird, Thunderbird Sport & Adventurer
  • 200
    Air Intake/Carburetor Removal - All Models Except Thunderbird, Thunderbird Sport & Adventurer
  • 201
    Air Intake/Carburetor Installation - All Models Except Thunderbird, Thunderbird Sport & Adventurer
  • 202
    Air Intake/Carburetor Removal - Thunderbird, Thunderbird Sport & Adventurer
  • 202
    Air Intake/Carburetor Installation - Thunderbird, Thunderbird Sport & Adventurer
  • 204
    Overhaul - Mikuni Carburetor Disassembly
  • 204
    Overhaul - Mikuni Carburetors Inspection
  • 205
    Overhaul - Mikuni Carburetor Assembly
  • 206
    Overhaul - Keihin Carburetor Disassembly
  • 206
    Overhaul - Keihin Carburetor Inspection
  • 207
    Overhaul - Keihin Carburetor Assembly
  • 208
    Fuel System Cleanliness Inspection
  • 208
    Fuel Tap (All Models Except Tiger, Adventurer, Thunderbird Sport & Thunderbird)
  • 209
    Fuel Float Level Measurement
  • 209
    Correct Fuel Height Above Joint Face
  • 210
    Fuel Float Level Adjustment
  • 211
    Carburetor Setting
  • 211
    Carburetor Mixture Adjustment
  • 214
    Evaporative Loss System - US California Specification Models
  • 214
    Evaporative Loss System Layout
  • 215
    Evaporative Loss System Operation - Engine Switched Off
  • 216
    Evaporative Loss System Operation - Engine Running
  • 218
    Cooling System Exploded View - All Models Except Thunderbird, Thunderbird Sport & Adventurer
  • 219
    Cooling System Exploded View - Thunderbird, Thunderbird Sport & Adventurer